Fully automatic full lamination equipment(YS-QTH400)

This equipment is used for the fully automatic full lamination process of smart wearable products;

Fully automatic full lamination equipment(YS-QTH400)
Technical parameters
  • Name

    Fully automatic full lamination equipment(YS-QTH400)

  • TACT TIME

    15S(Vacuum value 98 calculation)

  • Product Requirements

    L.CM module: Max:(397mm*248mm)
    Min:(7inch above)
    TP module: Max:(397mm*248mm)
    Min: (7 inchs above)
    Vacuum chamber size(500mm*400mm)

  • Backlight Warpage

    Positive warp is 3% of the product's long edge dimension, and negative warp is also 3% of the long edge dimension

  • LCMI glass cleaning

    The flowing water on the wire is cleaned with a film, which is then wiped by a dust-binding roller

  • OCA material requirements

    No glue overflow, no difficulty in tearing the film due to excessive die-cutting depth

  • OCA camera field of view

    Camera field of view: 38.4mm x 28.8mm; Camera pixel: 130W

  • OCA camera unit

    OCA feeding adopts CCD alignment and correction for feeding
    OCA film is peeled using an easy-to-peel sticker
    The OCA lamination alignment utilizes a CCD camera for 2+2 alignment, with roller lamination

  • OCA/CCDRegistration accuracy

    ±0.02mm(Need to bring a MARK for unilateral grasping)

  • OCAAdhesion Accuracy

    +0.15 mm

  • OCA soft-to-hard alignment

    ≥99%(Except for material anomalies, dust, and bubbles)

  • OCA/CPK testing

    ≥1.33(Measure the position of the point captured by CCD)

  • OCA patch roller force

    Min 0(N)

  • The platform is in a vacuum state during OCA attachment

    Strong and weak vacuum switching can be partitioned

  • OCA attachment platform mechanism

    Adopting motor + cylinder control

  • OCA attachment platform flipping

    The motor can be flipped, and the parallelism can be adjusted using screws on both sides

  • OCA lamination speed

    Divide into 3 paragraphs

  • OCA roller hardness

    45+±2 degrees

  • OCA attachment lower platform

    Adjustable positive pressure with back pressure support

  • OCA attachment pressure and back pressure adjustment method

    Regulated by a precision pressure regulating valve, displayed on a digital pressure gauge

  • OCA film peeling success rate

    ≥98%(Under normal conditions, the material exhibits no glue pulling phenomenon)

  • Product status after OCA lamination

    It can be manually removed and inserted

  • TP feeding

    We use imported Teflon roller conveyors for flow-laying (TP bonding surface is 100% free of roller marks, which will not cause dirt or foreign objects. If any of the above conditions occur, our company will cooperate with on-site improvements)

  • TP fixation method, ultra-narrow frame positioning

    Stop block positioning, edge clamping positioning without interference with optical adhesive

  • TP nozzle picks up material

    Adjust the suction nozzle distance based on the product size (all using seamless suction nozzles)

  • TP+LCM hard-to-hard bonding

    Using a total of 8 cameras, 4+4, to achieve center alignment
    Camera pixel: 500W Camera field of view: 38.4mmX28.8mm

  • TP+LCM/CCDRegistration accuracy

    ±0.02mm(It is necessary to bring a MARK, and either 4-corner grabbing or edge-to-edge grabbing is acceptable

  • TP+LCMAdhesion Accuracy

    +0.15 mm

  • TP+LCMAdhesion yield

    ≥98%(Except for material abnormalities, dust, and bubbles)

  • TP+LCM/CPK test

    ≥1.33

  • LCM film peeling function

    LCM film removal has a shielding function

  • Axis motion connection

    Pipeline laying method

  • Cavity vacuum value

    Provide a vacuum testing mechanism to meet customer requirements

  • Cavity pressure control

    Digital display precision pressure regulating valve adjustment

  • The machine comes with spare parts

    Toolbox and consumable auxiliary materials

  • Accompanying documents

    Machine pipeline circuit diagram

  • PLC programming software

    After payment is completed, the machine PLC software and full decryption will be provided

  • Capacity record

    20 days (day shift and night shift)

  • CIM system

    Reserved communication port

  • Equipment cleanliness

    Dynamic Class 100

  • Safety device

    Safety light curtain

  • Number of personnel stationed at the factory/duration

    2 people, training for 20 days

  • Product transformation time

    Calibration time for new product replacement: ≤120min
    When replacing a product that has already been adjusted, what about the adjustment time: ≤90min

  • Overall dimensions

    Machine length:10000mm(containing belt lines)
    Machine width:1900mm
    Machine height:2180mm(with three-color light)

  • Equipment weight

    About 10T

  • Conveying Height

    1000mm

  • Gas source

    0.4~0.7Mpa

  • Power supply

    AC220V 50/60HZ

  • Rated power

    22KW

  • Vacuum Source

    Vacuum pumping speed ≥ 400L/min, negative pressure 0~-100Kpa

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