- Name
Fully automatic full lamination equipment(YS-QTH400)
- TACT TIME
15S(Vacuum value 98 calculation)
- Product Requirements
L.CM module: Max:(397mm*248mm) Min:(7inch above) TP module: Max:(397mm*248mm) Min: (7 inchs above) Vacuum chamber size(500mm*400mm)
- Backlight Warpage
Positive warp is 3% of the product's long edge dimension, and negative warp is also 3% of the long edge dimension
- LCMI glass cleaning
The flowing water on the wire is cleaned with a film, which is then wiped by a dust-binding roller
- OCA material requirements
No glue overflow, no difficulty in tearing the film due to excessive die-cutting depth
- OCA camera field of view
Camera field of view: 38.4mm x 28.8mm; Camera pixel: 130W
- OCA camera unit
OCA feeding adopts CCD alignment and correction for feeding OCA film is peeled using an easy-to-peel sticker The OCA lamination alignment utilizes a CCD camera for 2+2 alignment, with roller lamination
- OCA/CCDRegistration accuracy
±0.02mm(Need to bring a MARK for unilateral grasping)
- OCAAdhesion Accuracy
+0.15 mm
- OCA soft-to-hard alignment
≥99%(Except for material anomalies, dust, and bubbles)
- OCA/CPK testing
≥1.33(Measure the position of the point captured by CCD)
- OCA patch roller force
Min 0(N)
- The platform is in a vacuum state during OCA attachment
Strong and weak vacuum switching can be partitioned
- OCA attachment platform mechanism
Adopting motor + cylinder control
- OCA attachment platform flipping
The motor can be flipped, and the parallelism can be adjusted using screws on both sides
- OCA lamination speed
Divide into 3 paragraphs
- OCA roller hardness
45+±2 degrees
- OCA attachment lower platform
Adjustable positive pressure with back pressure support
- OCA attachment pressure and back pressure adjustment method
Regulated by a precision pressure regulating valve, displayed on a digital pressure gauge
- OCA film peeling success rate
≥98%(Under normal conditions, the material exhibits no glue pulling phenomenon)
- Product status after OCA lamination
It can be manually removed and inserted
- TP feeding
We use imported Teflon roller conveyors for flow-laying (TP bonding surface is 100% free of roller marks, which will not cause dirt or foreign objects. If any of the above conditions occur, our company will cooperate with on-site improvements)
- TP fixation method, ultra-narrow frame positioning
Stop block positioning, edge clamping positioning without interference with optical adhesive
- TP nozzle picks up material
Adjust the suction nozzle distance based on the product size (all using seamless suction nozzles)
- TP+LCM hard-to-hard bonding
Using a total of 8 cameras, 4+4, to achieve center alignment Camera pixel: 500W Camera field of view: 38.4mmX28.8mm
- TP+LCM/CCDRegistration accuracy
±0.02mm(It is necessary to bring a MARK, and either 4-corner grabbing or edge-to-edge grabbing is acceptable
- TP+LCMAdhesion Accuracy
+0.15 mm
- TP+LCMAdhesion yield
≥98%(Except for material abnormalities, dust, and bubbles)
- TP+LCM/CPK test
≥1.33
- LCM film peeling function
LCM film removal has a shielding function
- Axis motion connection
Pipeline laying method
- Cavity vacuum value
Provide a vacuum testing mechanism to meet customer requirements
- Cavity pressure control
Digital display precision pressure regulating valve adjustment
- The machine comes with spare parts
Toolbox and consumable auxiliary materials
- Accompanying documents
Machine pipeline circuit diagram
- PLC programming software
After payment is completed, the machine PLC software and full decryption will be provided
- Capacity record
20 days (day shift and night shift)
- CIM system
Reserved communication port
- Equipment cleanliness
Dynamic Class 100
- Safety device
Safety light curtain
- Number of personnel stationed at the factory/duration
2 people, training for 20 days
- Product transformation time
Calibration time for new product replacement: ≤120min
When replacing a product that has already been adjusted, what about the adjustment time: ≤90min - Overall dimensions
Machine length:10000mm(containing belt lines) Machine width:1900mm Machine height:2180mm(with three-color light)
- Equipment weight
About 10T
- Conveying Height
1000mm
- Gas source
0.4~0.7Mpa
- Power supply
AC220V 50/60HZ
- Rated power
22KW
- Vacuum Source
Vacuum pumping speed ≥ 400L/min, negative pressure 0~-100Kpa


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